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The bottled water industry generally adopts high-speed filling production lines, with fast production pace and heavy water vapor in the workshop. Special requirements are put forward for the speed synchronization, anti-interference ability and marking durability of the inkjet printing equipment. Based on more than 40 years of industrial marking technology accumulation, shicai has created an exclusive high-speed coding solution for the packaging characteristics of bottled water such as PET bottles and HDPE bottles. From anti-water vapor design to high-speed printing technology, it fully matches the needs of large-scale production of bottled water. Ensure that the production date, batch code, traceability information and other logos are clearly identifiable.
1. Core technology breakthrough: adapting to high-speed water vapor environment
The high water vapor environment in the bottled water production workshop may easily cause condensation of water mist on the nozzle and moisture of the ink, which affects the stability of spray printing. Lingxin solves this pain point through a fully sealed protection design. The body adopts IP65 protection rating, and the sprinkler assembly is equipped with a waterproof and dustproof cover to effectively isolate water vapor and water droplets generated by spray cleaning of the bottle body, avoiding equipment short circuits or sprinkler failure.
In terms of the core technology of high-speed jet printing, a high-frequency piezoelectric jet system is used. The inkjet frequency is accurately synchronized with the speed of the bottled water production line, which can match the production rhythm of 800 bottles per minute and avoid leakage and re-spraying problems during high-speed movement. The special water-based ink system adapts to the characteristics of PET and HDPE bottles and quickly solidifies after spray printing to form a friction-resistant and water-resistant mark. Even after subsequent washing and labeling processes, it can still remain clear and complete, complying with the circulation of bottled water. Identification requirements.
2. Exclusive model plan: match multiple production scenarios
1. Core of ultra-high-speed filling line: S200plus
As the main model for the high-speed production of bottled water, the S200plus continuous inkjet printer is perfectly suitable for the high-speed filling lines of large bottled water companies with a printing speed of 1500 characters per second. The equipment supports simultaneous printing of multiple information such as production date, batch code, and traceability QR code. The multi-line typesetting design can completely present compliance information in the limited space of the bottle body.
Equipped with an intelligent linkage sensing system, high-precision photoelectric sensors accurately capture the position of the bottle body, realizing intelligent control of "spraying when the bottle arrives and stopping when the bottle is missing" to reduce ineffective ink jet waste. The three-month cleaning-free patented sprinkler is optimized for water vapor resistance, and the special flow channel design reduces clogging caused by scale and water vapor condensation, ensuring uninterrupted 24 hours of production.
2. Preferred medium and high speed production line: Linx 8830
For medium and high-speed production lines for small and medium-sized bottled water companies, Linx 8830 is the best choice for its balanced performance and adaptability. The printing speed can flexibly match the production rhythm of 300-600 bottles per minute. It supports switching of multiple types of inks such as white ink and clear ink. It can form high-contrast logos on dark or transparent bottles to improve recognition.
The equipment has a built-in spray printing template exclusive to the bottled water industry, which can quickly retrieve common identification formats and parameters and shorten the commissioning time for production change. The intelligent temperature and humidity compensation system can automatically adjust inkjet parameters according to changes in the workshop environment to ensure stable inkjet printing effects in different seasons and different regional production scenarios.
3. Consumption-free environmental protection solution: Linx CSL30
For bottled water companies that pursue environmentally friendly production and long-term cost control, the Linx CSL30 carbon dioxide laser coder provides a consumption-free labeling solution. The laser beam forms a permanent etching mark on the surface of the bottle body, which has no risk of ink residue and is in line with the concept of clean production of bottled water.
Laser jet printing does not need to touch the bottle body, which can avoid logo deviation caused by slight shaking of the bottle body during high-speed production. At the same time, it can adapt to special bottle shapes such as special-shaped bottles and curved bottles. The marking has high accuracy and can clearly present the traceability code in the format of tiny characters, helping enterprises build a full-chain traceability system and improve product quality control capabilities.
3. Industry customization optimization: fit the entire production process
In the bottled water hot filling production line, the equipment needs to withstand the residual temperature of the bottle after filling. The shicai inkjet printer uses high-temperature resistant components designed to stably spray printing in an environment of 40-60 ° C. In response to the need for logo avoidance in the labeling area of the bottle body, the equipment can control the logo in the designated area through the precise positioning and spray printing function to avoid overlapping with the label and affecting the appearance.
4. Full-cycle service guarantee: escort continuous production
shicai professional engineers can come to investigate the speed, bottle type and workshop environment of the bottled water production line, and customize accurate model selection and parameter configuration plans for the company. After the equipment is delivered, free installation, debugging and operation training are provided, focusing on explaining equipment maintenance skills under high-speed production and the key points of protection of the water and vapor environment to ensure that operators can quickly master core skills.
More than 40 service outlets across the country provide special inspection services to investigate equipment hidden dangers in high-speed production in advance. Special inks and consumables are supplied in a timely manner through the unified national supply chain to avoid the shortage of consumables affecting production. From equipment selection to after-sales maintenance, full-process service support makes the label management of bottled water companies more worry-free.
The Zhicai mineral water bottle inkjet printer has high-speed adaptation and resistance to water vapor interference as its core advantages. Through exclusive models and customized solutions, it matches the diverse production needs of the bottled water industry. Whether it is a large-scale production line or a small and medium-sized flexible production, shicai can use professional equipment to help companies improve labeling efficiency and quality and ensure product compliance circulation.
